Manager/Sr. Manager, Industrial Engineering (Textile and Washing Plant)

  • Dhaka
  • Permanent
  • Full-time
  • 14 days ago
Responsibilities & Context:A reputed export-oriented garments & textile group in Bangladesh is seeking a dynamic and experienced Manager/Sr. Manager, Industrial Engineering (IE) to lead operations at our Textile and Washing Plant. Our textile division specializes in knit fabric manufacturing, comprising three centralized production stages: Knitting, Dyeing, and Dyeing Finishing. This role is pivotal in driving operational excellence, optimizing these processes, and ensuring cost-effective manufacturing in line with global standards. If you have a passion for Lean, Agile, and Smart IE practices, join us to lead innovation in textile and washing operations.Lead the IE team in developing and implementing efficient production systems for the Textile and Washing Plant, focusing on the centralized stages of Knitting, Dyeing, and Dyeing Finishing, including time study, method study, and Standard Minute Value (SMV) calculations to minimize cycle time and maximize throughput.Analyze and decode cost drivers across Knitting, Dyeing, and Dyeing Finishing processes, identifying opportunities for resource optimization through tools like Value Stream Mapping (VSM), workload balancing, and resource allocation etc.Conduct detailed process audits, bottleneck analysis, and layout optimizations to reduce Work-in-Progress (WIP), improve line efficiency, and ensure adherence to buyer requirements for knit fabric quality and washing standards.Collaborate with production, quality, and supply chain teams to integrate Lean-Agile methodologies, such as Kanban systems, modular cells, and Kaizen events, aiming for defect reduction and on-time delivery across all three stages.Utilize digital tools (e.g., Excel, Google Sheets, ChatGPT, Grok, Microsoft Copilot, AI Agents etc. for data analysis) and IE software to model production scenarios, forecast resource needs, and track Key Performance Indicators (KPIs) for Knitting, Dyeing, and Dyeing Finishing.Mentor junior IE staff, conduct training on work measurement techniques (e.g., PMTS vs. Stopwatch), and foster a culture of continuous improvement aligned with global-ready standards.Monitor and report on manufacturing costs, including decoding cost per SMV for each production stage, and recommend strategies for mindset shifts and method innovations specific to textile and washing operations.Ensure compliance with ethical labor practices, sustainability goals (e.g., water and energy efficiency), and buyer audits, while optimizing plant resources (e.g., reducing non-value-added time).Drive cross-functional projects for new product development, changeover agility, and capacity planning in the Textile and Washing Plant, with a focus on knit fabric processes.Education Requirements:Bachelor's degree in Industrial and Production Engineering (IPE) is mandatory. Preference will be given to candidates from BUET or SUST.Experience:
  • At least 10 years
  • The applicants should have experience in the following business area(s): Garments, Textile, Washing Factory
Additional Job Requirements:7-10 years in Industrial Engineering within the textile or garment sector, with specific expertise in knit fabric manufacturing and washing plant operations, including Knitting, Dyeing, and Dyeing Finishing processes. Proven track record in manpower optimization and Lean implementation is essential.Strong analytical skills with proficiency in IE tools (e.g., time-motion studies, SMV analysis, VSM).Knowledge of Lean-Agile principles, digital tools (Excel, AI agents), and production software.Excellent leadership, communication, and problem-solving abilities.Familiarity with textile industry standards, including knit fabric quality, dyeing processes, and washing techniquesSkills & Expertise:Industrial Engineering,LEAN Manufacturing,Process optimizationCompensation & Other Benefits:
  • Mobile bill
  • Salary Review: Yearly
  • Lunch Facilities: Full Subsidize
  • Festival Bonus: 2
Attractive salary package.Recreation Allowance

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